Top 11 Best Welding Helmets for 2019

Welding helmets are an essential piece of gear for anyone who is working with welding equipment, whether they are working in a professional capacity or they are a hobbyist. These helmets are meant to provide protection for the entire head, including the delicate face, eyes, and the neck. There are many different types of injuries that can occur when people are welding, such as damage to the eyes due to the intense light, damage to the skin, including premature aging and discoloration because of the UV light, and more. Infrared rays are dangerous, as is the heat that caused by welding and the sparks that are created. The best welding helmet will help to keep you safe from these types of problems.

Fortunately, there is a wide range of products on the market today that could be a good solution for those on the hunt for a quality welding helmet. Over the course of this article, we will be looking at some of the best brands and models available, and we will explore more about some of the most important elements you will need to consider when you are making your choice.

11 Best Welding Helmet Reviews

 NameViewing AreaMaterialWeight 
Esab Sentinel A50 Auto Darkening Welding Helmet3.93” x 2.36”High impact resistant nylon4.25lbsCheck on Amazon!
Jackson Safety 46131 Insight Variable Auto Darkening Welding Helmet in Black3.93” x 2.36”Nylon2lbsCheck on Amazon!
3350 Series Black Welding Helmet from Lincoln Electric3.74” x 3.34”Plastic3.2lbsCheck on Amazon!
TackLife PAH03D Professional Auto Darkening Welding Helmet3.94” x 2.87”High impact polyamide nylon14.1 ouncesCheck on Amazon!
Antra AH6-260-0000 Solar Power Auto Darkening Welding Helmet3.8” x 1.78” or 3.8” x 2.5” optionsHigh impact polyamide nylon1lb and 2 ouncesCheck on Amazon!
3M Speedglas Welding Helmet 91001.8” x 3.7”Polypropylene1.37lbsCheck on Amazon!
DoItPower Solar Powered Auto Darkening Welding Helmet3.86” x 1.65”High grade plastic2.85lbsCheck on Amazon!
Instapark ADF Series GX990T Solar Powered Auto Darkening Welding Helmet3.94” x 3.86”Composite1.5lbsCheck on Amazon!
Jackson Safety Insight Variable Auto Darkening Welding Helmet3.93” x 2.36”Nylon2lbsCheck on Amazon!
DEKOPro Solar Powered Welding Helmet3.85” x 3.15”Polypropylene2.4lbsCheck on Amazon!
Miller Electric Welding Helmet5 1/5 square inchesNylon2lbsCheck on Amazon!

Esab Sentinel A50 Auto Darkening Welding Helmet

This helmet has an interesting design from an aesthetic standard, but it certainly offers more than just great looks. You will also find that the helmet features a shell design that has been called revolutionary. It is made from high impact resistance nylon, ensuring that it is strong and rugged. This is a helmet that is built to last. The helmet is ergonomic and comfortable, and it has plenty of adjustability to ensure comfort for heads of various sizes.

This model features a low-profile design along with a central pivot point. This will provide more head clearance when the helmet is in the up position. The helmet has a viewing area of 3.93” x 2.36” and a 1/1/1/2 optical clarity rating. It also features color touch screen control panel that features eight separate memory settings. Two lithium metal batteries are required for the helmet, but are not included.

It also features an externally activated shade four grind button, which will make it easy to switch from welding mode to grind mode if needed. The front cover lens is also fast and easy to replace, so you will not have to worry about a lot of downtime if you need to change out the lens. The helmet also provides a nice level of clarity, which can make it easy to see exactly what you are doing when wearing it.

Jackson Safety 46131 Insight Variable Auto Darkening Welding Helmet in Black

The Jackson 46131 is one of the top options available for those who are in the welding field today. Jackson has long been known to be a company that ensures high levels of quality in the products they make. They have a range of helmets available in different styles and even with different graphics on them. The black helmet here is a fantastic choice for those who are on the hunt for an ADF helmet.

This particular helmet features four independent auto dimming sensors and simple to use digital controls. The helmet also has a nice and wide viewing area of 3.93” x 2.36”.

You can choose from grind and weld modes with the versatile helmet. It can be sued for MIG welding, TIG welding, and arc welding, providing a substantial amount of value for those who choose the option. The helmet is compatible with the HLX 100 and the HSL 100 shells, it allows workers to easily control the darkness shade of the lens, and it even comes with the lithium ion battery it requires.

Those who are searching for a high-quality, safe welding helmet will find plenty to enjoy with this offering from Jackson. It is one of the top options available.

3350 Series Black Welding Helmet from Lincoln Electric

Lincoln has long had a reputation as being one of the best companies making welding helmets today. Their helmets in the 3350 Series are certainly no exception to this rule. They have a 1/1/1/1 optical clarity rating, along with four arc sensors. The helmet features a sleek and pleasing design, and those who are considering a purchase will find that it is highly comfortable, as well. When compared with some of the other helmets, this is lightweight, which helps in terms of comfort.

The helmet has delay, variable shade, and light sensitivity technology, and a large viewing window (3.74” x 3.34”). When you are choosing a welding helmet, visibility will always be an important factor to consider. The high level of optical clarity, along with providing a real color view help to improve visibility with this helmet. This can make it easier and more comfortable to weld, even when doing so for longer periods.

Each of the helmets comes with a range of extras, as well. These include items such as a string bag, welding bandana, five lens shields, and decorative stickers. This highly durable and rugged helmet has a lot going for it, and it could be one of the best options for you.

TackLife PAH03D Professional Auto Darkening Welding Helmet

This helmet has quite a bit going for it, and it quickly becomes easy to see why it is one of the most popular welding helmets on the market today. This helmet has some of the best optics you will find with a helmet. It has a 1/1/1/1 optical clarity rating, which will help to ensure that your eyes have the very best protection. It also features a wide shade range of 3/4-8/9-13, which will help to cover most common welding. It makes this a good helmet for TIG welding, MIG welding, MMA applications, and grinding.

The viewing area of the helmet (3.94” x 2.87”) is very impressive, as well. It offers four premium sensors, which will help to ensure that users have a clear and bright field of view. It is ventilated, which helps it to be even more comfortable to wear. the adjustable headband, and the fact that the helmet is lightweight will help with this immensely.

The auto darkening response is very fast. In fact, the helmet will darken in less than 1/25000 seconds. The helmet is easy to store, it is dust proof and ecofriendly, since the required, and included, lithium metal battery can last for such a long time. All in all, this is a quality helmet and one of the best that you will find today.

Antra AH6-260-0000 Solar Power Auto Darkening Welding Helmet

This helmet can be a great solution for a range of applications, including TIG, MIG, MMA, and plasma. The versatile helmet works not only with welding applications, but it can also be a nice choice for grinding and cutting. It has a solar power cell design with replaceable batteries, and an auto darkening lens that has a passive UV filter. This filter will provide permanent UV protection at shade 13.

The four sensor design helps to ensure higher sensitivity, and it has a knob that can be used for the sensitivity and to adjust the delay time. These easy to use knobs will make fast adjustments easy, which is helpful if more than one person will be using the same helmet. You can ensure that everything is working properly and that the helmet is fitted correctly quickly.

This is a lightweight and comfortable helmet that can be a good solution for those who may have to weld for long periods. Even though the helmet is lightweight, it still has a very durable design, and is built to last. Overall, this could be an ideal choice for welders whether they are working in a smaller capacity as a hobbyist or whether they need to use the helmet throughout the day at their job.

3M Speedglas Welding Helmet 9100

The Speedglas 9100 from 3M has a wealth of features that help to make it a top choice amongst welding helmets for experienced welders. The helmet features an auto darkening filter that can provide users with uniform shading and very little distortion through the viewing area. When you choose the right settings for the tasks you need to complete, you will find that it can reduce the amount of eye strain that you feel.

The helmet features professional grade protection for the face and eyes, and the side windows have shade five filters to help increase the field of vision. The aforementioned auto darkening filter will react quickly – in about 1/10000 of a second, to ensure that you have quality protection for your eyes. There are vents on the helmet, as well, which will help to improve the comfort factor further. This breathability will help to reduce humidity, heat, and fogging in the helmet, as well.

The helmet is also geared toward providing protection from not only the bright light emitted, but also the rapid changes that can happen in the brightness. This has the potential to harm the eyes and to cause strain. The helmet helps to reduce those instances and protects the eyes further.

DoItPower Solar Powered Auto Darkening Welding Helmet

Those who are looking for an affordable option and who want to have some added style can choose one of these solar powered auto darkening helmets from DoItPower. When you are making your choice, you could choose from a simple black helmet, a blue helmet with a lightning theme and design, a red helmet with a skull design, a yellow helmet with black strips, or a flag helmet with a bald eagle adorning it.

However, you are probably looking for more than just style when you are choosing your welding mask. Fortunately, these helmets have quite a bit to offer. For starters, it has a large viewing area that measures 3.86” x 1.65”, along with two variable shade ranges (5-8 and 9-13). This helmet is suitable for a range of applications, including arc welding, MIG welding and TIG welding. It offers 1/1/1/2 optical clarity, four arc sensors, a fast auto darkening filter, and a simple to use and read display.

These are a cost-effective choice that could work well for many who are welding as a hobby or who need to weld regularly. The helmets have sensitivity control, a great design, and a high level of comfort.

Instapark ADF Series GX990T Solar Powered Auto Darkening Welding Helmet

The Instapark ADF GX990T features four arc sensors along with a quality auto darkening filter, making it a fantastic choice for welders of all types. One of the best features of the helmet is the large viewing area. At 3.94” x 3.86”, it is larger than what you will find with many similar welding helmets. This helmet offers an amazing design, as well. It is called Bluish Devil, and it has a blue skull and blue fire design on it that helps it to stand out from the crowd.

The helmet, made from composite material, is lightweight and comfortable. It offers a padded interior along with a ratcheting headband to make sure if fits your head precisely. The helmet also features easy to use exterior controls and adjustments, so you can make adjustments as needed without needing to take off the helmet to do it.

The helmet has a variable shade adjustments from 5 to 13, with a resting shade of 4. The switching time is fast, as well, at just 1/30,000 second. This helmet is a good solution for arc welding, as well as MIG welding and TIG welding. It is an affordable choice for those who need a quality helmet.

Jackson Safety Insight Variable Auto Darkening Welding Helmet

This helmet offers grind and weld modes, making it a fantastic choice for those may need it for arc welding, MIG welding, or TIG welding. The helmet has a pleasing Stars & Scars design of red, white, and blue. It also offers a very wide viewing area, so you should not have any trouble seeing everything you need to see when you are welding. This auto darkening helmet is compatible with the HLX 100 and the HSL 100 shells.

Those who use the helmet will have a variable shade, from 9-13, easy to use sensitivity and delay adjustments, four auto dimming sensors, and digital controls that are easy to understand and use. The auto darkening filter helps make it possible for users to work in various environment, as it can control the shade of the lens. It will make auto adjustments for sensitivity from lighting sources.

This is a high-quality mask from Jackson, a company that is known for their dedication to the field and for the quality of the items they make. Those who are searching for a durable and rugged option for their helmet will find plenty to enjoy with this option, including the stunning looks it offers.

DEKOPro Solar Powered Welding Helmet

The auto darkening professional hood and welding helmet has an adjustable shade range from 4/9-13 and is a perfect choice for those who are seeking a quality helmet that can help with grinding, as well as arc, TIG and MID welding. With this particular helmet, you will have two style options. You can choose from the blue or orange option, both of which look great.

The helmet can offer more than just great looks, though. It also has fantastic eye protection and the auto darkening filter will switch from light to dark in 1/25,000 second. If there is an electric failure, you will still be protected from UV and IR radiation with shade 16.
Manual adjustment is nice and easy, and you will be happy with the clean view that is afforded by the helmet. It offers a large viewing area along with enhanced visibility and color recognition. You will be able to see clearly even at different angles.

The lightweight helmet tends to be comfortable, as well. The battery powered helmet also features solar panel technology, which can help to provide the battery with even longer life. This helmet is good for many different types of working environments.

Miller Electric Welding Helmet

This Miller Electric can be a good choice for those seeking an affordable auto darkening helmet. It offers varying shades and a replaceable battery that is solar assisted, helping to increase the overall life of the battery. There are dial-operated controls, and this can be a great option for TIG welding along with light industrial fare and DIY projects. It should be noted that the helmet does not provide the grind mode.

The helmet has quality lens technology providing excellent clarity. The helmet can be adjusted for light sensitivity, and features two independent arc sensors that can support 1/10,000 second switching speeds. This is a lightweight and comfortable helmet that is made from highly durable nylon. The helmet is easy to adjust, and you should not have any problem with the helmet fitting welders of different sizes. This can be a good solution for those who may be sharing helmets.

The helmet also has a clean and classic appearance, along with the technology that is needed to provide a quality welding system. The fact that this is an affordable option helps to make it an even better choice for many.

What Should You Look for When Choosing?

Now that we’ve seen some of the best welder helmets on the market today, it is time to learn a bit more about some of the most important factors to consider when you are choosing a helmet.

First, you need to consider safety. Welding is a dangerous activity, and the goal of the helmet should always be to provide you with the very highest level of safety when you are wearing it. Even though comfort might be important, safety should always take priority. The current safety standard is ANSI.Z87.1-2003 for welding helmets. All manufacturers of helmets and lenses are required to validate their helmet specifications. When the helmets are going through testing, they are subject to a wide variety of treatments.

The helmets will undergo impact tests and will have a variety of objects hit the helmet at a high rate of speed. They will also undergo tests to make sure that they have a fast enough switching speed and that they meet the proper darkness requirements. In addition, they will go through tests that check to make sure they provide 100% UV and IR filtering on each of the shade settings.

While the helmets above should meet the current safety requirements, this is not true of all of the helmets on the market today. It is always a good idea to double-check and to make sure that the helmet you are using is entirely safe.

In addition, you will need to look for the reaction time of the lens to make sure that it will adjust quickly and provide you with an ample amount of protection. The ratings will generally vary from 1/3,600 to 1/20,000 second. The faster the reaction time the better, as it often means your eyes will not get as tired over the course of a day of welding.

Consider the type of battery that the helmet uses, as well. The AAA batteries that are used in some of the helmets are relatively cheap and easy to replace. However, they will not last as long as the lithium batteries. Of course, even though the lithium batteries can last a long time, they tend to be more expensive to replace and harder to find. Some of the helmets that have solar assist will need to be charged by sitting in the sun before they are first used.

welding helmets review

The viewing size is important, too. A larger viewing size does not always mean that it will be a better option. However, it does mean you will have the ability to see more. It will typically come down to personal preference when you are choosing the viewing size.

Helmet weight can be a factor you will want to consider, as well. While most helmets will not feel overly heavy when you are first using them for the day, over the course of several hours, they can start to feel very heavy. Choosing helmets that are lighter is always a good option, as it will help to reduce the amount of strain and fatigue that you are feeling.

Along the same lines, you will want to think about other comfort factors when you are making your choice. Padding, some venting, and an overall comfortable feel will be important, especially when you are welding for long periods.

Finally, you will want to consider the aesthetics when all of the other factors have been met. There are different styles available through manufacturers that you have seen in our list above. These are great choices not only for their aesthetic appeal, but also for all of the other features that they can provide.

Take your time to find a helmet that you like and that will meet all of your needs, while providing you with a great all around experience. Don’t choose a helmet just because it is cheap, though. Low-quality helmets could end up causing you far more problems than they are worth. They might not fit right, and they may not provide you with adequate protection. You deserve better.

Now, you have the knowledge you need to understand more of what you should be looking for when you are searching for a new welding helmet, and you have information on some of the top welding helmet options available today. Now, all you need to do is choose the helmet what will be the best solution for your needs.

By Adi | Tools

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